Another HUGE thank you goes to my bro Kenneth Peek for hooking me up with VI's new weapon bearings, and some EV mounts! Hey, what can I say?! Dude makes ART out of aluminum. Kenneth likes chain saws, too... a LOT. Yay for Kenneth!
I have been working on the frame nearly every day after work, and progress is really starting to show! I LOVE making the frame, after already having designed it with ProE. It is going so much faster than the last build, it is amazing. I didn't apreciate the value of designing the robot completely before making it, until I started welding this frame together. Yay for Pro/Engineer!
 1) So, here is where I left off on the frame last time. |
 2) Clamping in another piece and measuring it up with my nifty new caliper! (Fathers Day RULES!) |
 3) Piece welded in, and grinded down to purty surface. |
 4) From the top, the piece appears to be straight. I'm using a 5/8" AL plate to clamp to before welding, when possible. |
 5) Clamping down the other side of the wedge corner. |
 6) Welded in! |
 7) Ahh... The wall of inspiration! |
 8) Starting to look a *little* like a frame now. |
 9) Chop-sawed the two pieces that weld to the rear corners of the frame. |
 10) Clamp em' down after measuring. |
 11) Then weld them in... MY EYE! |
 12) Another bead. |
 13) Grrrrind it! |
 14) Pic taken before closing that evening. Looking a little more like a frame! |
 15) Chopping the tops for the front wedge corners. |
 16) Will it fit? |
 17) Of course it will fit... I DO measure, you know?! |
 18) They both fit. Now to glue them onto the frame. |
 19) First, we need to clamp it down though. |
 20) Then with it half way welded on... |
 21) THIS happens! |
 22) But after a quick trip to Tractor Supply, I'm back in the steel gluing business. |
 23) Grind on! |
 24) Blue is purty. |
 25) Set up the other side. |
 26) And weld it in. |
 27) I love my chop saw. |
 28) Goofy, ain't he folks? Here are two more pieces that get welded into the rear of the frame. |
 29) Not welded in yet, just setting them in to see how it will look. Cool! |
 30) Soul-Mate / Cool Better Half That Puts Up With Robot Stuff / SUPER Mom - Yay for Angie! |
 31) Clamping and measuring one of the rear pieces before welding. |
 32) Welded! |
 33) Repeating the process for the other side. |
 34) Woohoo! Both sides welded :) |
 35) Letting it sit to cool, leaving the clamps on. |
 36) It's looking more and more like a frame. |
 33) Need to cut some more tubing, but not at a 45 anymore. |
 34) Now that we have the saw at a 90, lets cut some tube! These long pieces will make the top of the frame. |
 35) After every trip to the chop saw, I have to visit the table grinder to "clean up" the cut. |
 36) Measure... |
 37) ... clamp ... |
 38) ... and WELD! |
 39) Now repeat on other side. |
 40) Braced up, and welding in the rest of the frame for the wedge. |
 41) Bad lighting, but you can see that it is REALLY starting to look like a frame now! |
 42) All the steel I have left! I have more on order :) |
 43) Here's a pic of the AWESOME parts that Kenneth has made for me. Pictured are EV mounts, and the new bearings for the weapon. |
 44) A same pic with flash :) Yay for Kenneth! |
 45) Last piece of the steel tubing I have, until my ordered piece from the local metals place comes in. Trimmed for the rear top of the frame. |
 46) Clamp it down... |
 47) ... and weld it in! |
 48) Taking a break, and a sip of refreshing frosty Diet Dew! (the official drink of Team RV) |
 48) After some grinding, here's what I have untill I get some more steel. |
 49) At a different angle. |
 50) Happy fathers day to me! Steel GOOD! |
 51) The finished robot should look something like this, only louder. |